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Posted 2/5/2010 in All Weblog Posts | Saws
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What's this? It's a lovely mountain scene that would make Bob Ross proud. Happy little trees. Oh look, the big gymnosperm is reflected in the water. I can almost taste the wood smoke and feel the cold nip of the mountain air blowing off the snow-capped peaks.

But what is this doing in my e-mail's inbox? Why, it's from eBay. But I didn't set up a search for oil paintings.


Posted 2/5/2010 in All Weblog Posts | Workbenches
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Holding a "most pathetic workbench" contest is like holding a competition for the "most unusual burro act." Yes, you think in your sick little mind that you are ready for the worst. But really, you're an amateur in the equus depravity department.

When we held our workbench contest in March 2009, I was flabbergasted by the entries. I used to build furniture on top of two pine blocks on our back porch in Lexington, Ky. Little did I know that I had it real good back then. Don't believe me? Click here


Posted 2/4/2010 in Handplanes | Joinery
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Many woodworkers think it's bonkers to use a curved cutting edge in a jointer plane. After all, the plane is designed to make things straight and flat, so using a curved cutter seems ... let's say "counterintuitive."


Posted 2/3/2010 in All Weblog Posts | Joinery | Saws
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Perhaps I'm the oddball here, but I've always found cutting tenons by hand to be more challenging than any sort of dovetailing.

Tenons require a lot of precision sawing if you want to avoid farting around with a shoulder plane, chisel or float. And teaching others to cut perfect shoulders is a challenge. I usually show them Robert Wearing's trick called a "first-class sawcut." Basically, you create a quick V-groove at the shoulder line and drop the saw into that.


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"A craftsman is one who understands his tools and uses them with skill and honesty. It does not matter whether his tool is a chisel or a planing machine, it is the work that he does with it that counts and you today can be as good a workman in the carpenter's craft as any who ever lived if you will learn to know your tools and to use them well."

— Thomas E. Hibben


When it comes to learning woodworking, sometimes it's nice to treat yourself like a child.

While researching old tool chests for a future project I kept stumbling over a book in people's bibliographies: "The Carpenter's Tool Chest" (J.B. Lippincott) by Thomas Hibben. On a lark, I picked up a copy last week, even though it kept showing up as a piece of non-fiction for juveniles.

The book is indeed for children. The Junior Literary Guild recommended it for boys and girls age 9 to 11 when the book came out in 1933. But as soon as I opened the book I was sucked into it and spent the weekend devouring its contents.

"The Carpenter's Tool Chest" is designed to introduce children to the world of hand work, and Hibben explains exactly what each tool is used for in simple terms. But what really hooked me was the way that Hibben explained the craft and tool development from pre-history to the early 20th century.

The book opens with a series of delightful plates that trace the history of each form of tool from its earliest known forms to the modern day. The simple hand illustrations by Hibben (his father was an artist) are obviously based on photos and illustrations from earlier works. You'll see Andre Roubo's try square in there as well as some familiar pieces that are obviously from Joseph Moxon, plus some that are taken from works of art.

And though there is no bibliography to the book that will allow you to track down all his sources, the plates are still great fun to look at. His two plates on saws show the parallel development of frame saws and our English/Dutch-style saws, and how both Eastern and Western cultures used both forms of saws. The evolution of the hammer and gouge are also particularly interesting.

After illustrating and explaining the functions of all the tools, he takes a stroll through history that starts in the Stone Age and explains the woodworking tools that were in use then. Then he walks through the Bronze Age, Iron Age, Middle Ages and Renaissance. There are hundreds of illustrations and fun facts (such as why the use of adhesives were banned by governments for a time in the Middle Ages).

Woodworking scholars will discount this book because of some of its notable errors – he calls a marking gauge a "measuring gauge," and his drawing of an eggbeater drill shows a tool that would work only in M.C. Escher's dimension. And new scholarship would poke some holes in his timeline.

But still, what a cool book. The original is beautifully printed on nice heavy stock. It's great fun to read. And it puts our craft in a historical perspective that I think a lot of us don't think much about. The history of humanity and wood are as intertwined as the kudzu that tangles the farms of the South.

Hibben himself is an interesting character (read more about him at the Bear Alley blog). Born in Indianapolis, he studied architecture and engineering and had a fascinating life overseas until he was cut down by a heart attack.

I won't say this book is a must-read tome for woodworkers, but if you stumble across a copy in a used bookstore, it's definitely worth picking up. My copy is going into the hands of my 8-year-old daughter.

— Christopher Schwarz


Posted 2/1/2010 in All Weblog Posts | Required Reading
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Wood Whisperer Guild's 'Best of 2009' DVD

Members of Marc Spagnuolo's online woodworking club – The Wood Whisperer Guild – get access to tons of how-to videos when they join the Guild. But because so much information is free on the Internet, I'm sure many woodworkers are wondering if the Guild is worth the $129 yearly fee.

Now Spagnuolo is offering a two-DVD set that features 5-1/2 hours of the best Guild videos from 2009. This DVD is now available for pre-order at a 10 percent discount – $44.99 plus shipping.


Posted 2/1/2010 in All Weblog Posts | Raw Materials
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In college I had a girlfriend who was half Japanese, half German and entirely unpredictable. And for a kid raised in Arkansas, she was quite the exotic Axis-power antidote to my small-town upbringing.

My grandmother flipped her wig when I brought the girlfriend to the Natural State for a visit (mission accomplished). I was exposed to food and culture that opened my eyes to the larger world. Her dad was a Zen Buddhism professor, their home was filled with Asian ink paintings and they ate all manner of foods that were new to me: sashimi, Ethiopian, Northern Indian, Middle Eastern, and stuffed Chicago pizza.


Posted 1/28/2010 in All Weblog Posts | Shaping
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I like city life. Nothing pleases me more than walking the streets of old cities, ducking down the alleyways of Charleston, S.C., stumbling unexpectedly into the squares of Savannah, Ga., or just absorbing the 19th-century vibe of German Village in Columbus, Ohio.

In fact, I've often thought that my entire life has been an effort to distance myself from our primitive and isolated farm in Hackett, Ark.


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Expanded and detailed plans for the Roubo Try Square from the February 2010 issue are now for sale as a download in our store.

The plans include the original two-page article published in the February 2010 issue of Popular Woodworking, plus another six pages of detailed step-by-step instructions on the construction and truing process. There's also a page of the three critical full-size details (the moulding shapes on the ends and the profile of the stock). And a detailed SketchUp file. The price is $4.99.

If you have the February issue and are an intermediate woodworker, you have everything you need to build the try square, which I scaled directly off Andre Roubo's plates with the assistance of a translation of the 18th-century text.

However, every time we publish a project, our customers ask if there are plans with more details available for purchase. We decided to use this project as an experiment. So I took an extra two days to completely flesh out the construction and truing process in minute detail. Art Director Linda Watts took a day to design the package like a story in the magazine.

To read more about the plans, visit our store.

— Christopher Schwarz


Posted 1/28/2010 in All Weblog Posts | Handplanes
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Years ago I got a phone call from planemaker Larry Williams that changed the way I look at long planes.

"Do you have the book 'American Furniture of the 18th Century?'" he asked.

I sure did. I had rescued a damaged one that my company was throwing away back in 1996 when the book came out. It's still marked "cut" – the mark for the dumpster.

Larry continued: "Turn to page 118. What do you see?"


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